Metal additive manufacturing (AM) is transforming industries with its ability to produce complex parts, reduce waste, and lower production costs. Among the many technologies in this field, Tritone’s MoldJet stands out for its innovative approach and unique advantages. In this blog, we’ll explore the benefits of metal additive manufacturing, specifically focusing on Tritone Technologies.
Types of Metal 3D Printing and AM
Metal additive manufacturing encompasses various techniques, each suited to different applications:
- Material Jetting
- Material Extrusion
- Binder Jetting
- Powder Bed Fusion
- MoldJet
- Direct Energy Deposition
Tritone’s MoldJet technology uses a proprietary process to print molds filled with a metal paste, which are then dried and sintered to create high-quality metal parts.
Use Cases for Metal 3D Printing
Metal 3D printing is versatile and used in various scenarios:
In-House Applications:
- Prototypes: Quickly create functional prototypes to test form, fit, and function.
- Jigs, Fixtures, Tooling, and Gauges: Produce custom tools and fixtures to streamline manufacturing processes.
- One-of-a-Kind Parts: Manufacture unique parts on demand, ideal for custom or low-volume needs.
- End-Use Parts: Produce parts in volumes ranging from tens to thousands, delivering high-performance components directly to customers.
Tritone’s Role in Additive Manufacturing
Tritone’s MoldJet technology is designed for production applications, competing with traditional manufacturing and binder jetting. It is ideal for producing low to medium volumes (1,000 to 100,000+ parts annually) across a range of materials and part sizes. Tritone’s key markets include automotive, industrial, consumer goods, firearms, medical, and dental industries.
Advantages of Tritone’s MoldJet Technology
Productivity and Flexibility:
- Tritone’s strength lies in its ability to produce many parts simultaneously, thanks to its rotary index machine design that allows parallel processing of six independent jobs.
- The process includes mold printing, paste deposition, drying, inspection, and easy material changeover, enhancing productivity and flexibility.
Innovative MoldJet Process:
- Uses wax to create molds, which are then filled with metal paste. The wax properties ensure long-lasting print heads and simplify the mold removal process through heating and washing.
- The paste environment control eliminates the need for nitrogen or material mixing, making the process cleaner and safer.
High-Quality Parts:
- Both Machines produce dense green parts with minimal shrinkage and distortion. As a result, the parts are consistent, repeatable, and high-quality.
- Green parts are strong enough (similar to Metal Injection Molding parts) to be shipped for outsourced sintering. Therefore, reducing costs and allowing gradual in-house sintering adoption.
Ease of Use:
- The hands-free post-processing eliminates the need for de-powdering. Additionally, material changeover is simple, taking just 20 minutes.
- The process is designed for safety and cleanliness, with no loose powder involved.
Tritone’s Commitment to Innovation
Founded in 2017 and headquartered in Tel Aviv, Israel. Tritone has machines installed at customer sites across Israel, Germany, France, and the US. In summary, metal additive manufacturing with Tritone’s MoldJet technology provides a robust, productive, and versatile solution for various industries. Its innovative approach to mold printing and paste deposition ensures high-quality, repeatable parts with minimal post-processing requirements. Whether you’re producing prototypes, tooling, or end-use parts, Tritone’s MoldJet technology offers a competitive edge in the evolving landscape of metal additive manufacturing.
If you’re looking for a solution to enhance your manufacturing capabilities, Tritone’s MoldJet technology could be the perfect fit. Explore the possibilities and see how this innovative technology can meet your production needs. Contact us today to get started!